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Jobsite Success Stories

Reference Projects & Case Studies

Technical and financial results of projects built with SerPlywood polymer formwork.

250,000+ m² Formwork Supplied
60 – 85 Pour Cycles Achieved
70% Average Material Cost Savings
Zero Plaster Plastering Eliminated
Mass Housing & Tunnel Formwork Gaziantep / Hatay, Türkiye
Tamamlandı (65 Döküm)

Proyecto de Viviendas Masivas y Reconstrucción

Client / Contractor: Büyük Ölçekli Altyapı & Konut Konsorsiyumu

Total Formwork Area 48.500 m² 18 mm PP Petek Plastik Plywood
Pour Cycles Reached 65+ Döküm Zero Swelling or Delamination
Financial Savings %72 Kalıp Maliyeti Tasarrufu ROI & TCO Advantage

Transitioned from birch plywood to SerPlywood 18 mm PP honeycomb panels across a 40-block residential project. Achieved 65+ pour cycles without swelling or delamination.

Key Engineering Achievements:
  • Zero water absorption during winter rains
  • Cost per pour dropped to $0.45/m²
  • Ceiling plastering completely eliminated

"We used to replace wooden plywood every 6 floors. With SerPlywood, we poured all 40 floors with the same boards and returned them for scrap value at the end."

— İnş. Müh. Hakan Y., Baş Şantiye Şefi
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High-Rise Residence Kadıköy, İstanbul, Türkiye
Kaba Yapı Tamamlandı

Aura Towers Complejo Residencial de Torres Gemelas

Client / Contractor: Özel Gayrimenkul Yatırım & İnşaat A.Ş.

Total Formwork Area 32.000 m² 18 mm & 21 mm PP Petek Plastik Plywood
Pour Cycles Reached 58 Döküm Zero Swelling or Delamination
Financial Savings %68 Kalıp ve İskele Amortisman Tasarrufu ROI & TCO Advantage

28 and 32-story twin towers utilized SerPlywood for shear walls, columns, and flat slabs. Mirror-smooth SB3 fair-faced finish allowed direct finishing plaster without base plastering.

Key Engineering Achievements:
  • Zero plastering costs, floor cycle reduced to 7 days
  • 20% faster crane lifting cycles due to light constant weight
  • Pristine architectural fair-faced concrete

"As an architect, fair-faced concrete quality was non-negotiable. SerPlywood delivered flawless, stain-free surfaces exceeding our expectations."

— Mimar Selin K., Proje Koordinatörü
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Commercial & Mixed-Use Çankaya, Ankara, Türkiye
Tamamlandı (62 Döküm)

Merkez Plaza Centro Comercial y de Negocios

Client / Contractor: Kurumsal Yatırım Ortaklığı

Total Formwork Area 24.000 m² 18 mm PP Petek Plastik Plywood
Pour Cycles Reached 62 Döküm Zero Swelling or Delamination
Financial Savings %70 Net Malzeme Tasarrufu ROI & TCO Advantage

Wide-span hollow core and ribbed slabs with tall shear walls used SerPlywood. Release agent consumption plummeted by 80%, eliminating odors and oil stains.

Key Engineering Achievements:
  • 80% net savings in formwork oil
  • LEED green building certification credit contribution
  • Zero slurry bleeding between panel joints

"As subcontractors, profitability hinges on reuse cycles. Where wooden plywood eroded margins, SerPlywood brought exceptional profitability."

— İnş. Müh. Murat D., Kalıp Taşeronu Genel Müdürü
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Infrastructure & Heavy Load Kocaeli / Sakarya Otoyol Hattı
Zorlu Kış Şartlarında Test Edildi

Viaductos de Autopista, Puentes y Estructuras Civiles

Client / Contractor: Uluslararası Altyapı Yüklenicisi

Total Formwork Area 18.500 m² 21 mm PP Petek Ağır Hizmet Levhası
Pour Cycles Reached 70+ Döküm Zero Swelling or Delamination
Financial Savings %75 Toplam Amortisman Avantajı ROI & TCO Advantage

Heavy infrastructure abutments and box culverts utilized 21 mm SerPlywood. Withstood -15°C freeze-thaw cycles without brittleness or surface fractures.

Key Engineering Achievements:
  • Maintained elasticity at -15°C subzero conditions
  • Zero deflection under massive hydrostatic pressure
  • Tie-rod holes easily repaired on site with hot air welding

"Under winter frost, wooden plywood used to freeze and crack. SerPlywood lay in snow for months without absorbing a single drop of water."

— İnş. Müh. Cemal E., Altyapı Saha Direktörü
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Precast & Industrial Plant Bursa, Türkiye
Fabrika İçi 85+ Döküm Rekoru

Planta de Prefabricados de Hormigón Industrial

Client / Contractor: Prekast Yapı Sanayi ve Ticaret A.Ş.

Total Formwork Area 12.000 m² 18 mm PP Petek & PVC Kalıp Levhası
Pour Cycles Reached 85+ Döküm Zero Swelling or Delamination
Financial Savings %82 Fabrika İçi Kalıp Tasarrufu ROI & TCO Advantage

Controlled precast plant production lines deployed SerPlywood, speeding demolding cycles by 40% with mirror-like architectural surface finish.

Key Engineering Achievements:
  • Record 85+ pours achieved indoors
  • Full resistance to 60°C accelerated steam curing
  • 40% faster demolding boosts daily factory throughput

"Our steam curing ovens destroyed plywood in 4 days. SerPlywood has been running in the same mold for 6 months without visible surface wear."

— Üretim Müdürü Ahmet T., Makine & Kalıp Şefi
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European Export & Logistics Bükreş, Romanya (İhracat)
Uluslararası İhracat Sevkiyatı

Parque Logístico y Centro de Distribución de Bucarest

Client / Contractor: Avrupa Genel Müteahhitlik Grubu (CPT Teslimat)

Total Formwork Area 22.000 m² 18 mm PP Petek Plastik Plywood (Mega TIR)
Pour Cycles Reached 60 Döküm Zero Swelling or Delamination
Financial Savings %70 Euro Bazında Proje Tasarrufu ROI & TCO Advantage

Direct Mega-Truck CPT delivery within 72 hours from Istanbul plant to Bucharest jobsite. Completed 60 pours of heavy industrial flooring and high shear walls.

Key Engineering Achievements:
  • 72-hour direct cross-border bonded delivery
  • 70% Euro-denominated formwork budget savings
  • Certified compliance with European EN 13986 and CE

"Importing SerPlywood from Turkey delivered massive cost savings and superior quality compared to local European plywood suppliers. Exemplary logistics support."

— Radu Popescu, Project Procurement Director
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