Column and Wall Formwork Assembly
18 mm polymer formwork assembly and tie-rod locking resisting high fresh concrete lateral pressure.
Polymer Formwork Board Manufacturing Facility
500,000+ m² annual capacity with automated raw material compounding and continuous extrusion.
Cellular Honeycomb Core Extrusion Line
Vertical honeycomb molding technology delivering uniform core density and rigid smooth skin.
Automated Sizing & Edge Sealing Line
Millimetric precision 90° square cuts and waterproof edge sealing for zero leakage.
Slab & Beam Formwork Site Assembly
18 mm PP boards positioned on H20 beams and props, providing a deflection-free rigid surface.
Standard Nailing & Screwing Fastener Holding
Nails and screws easily like traditional timber; does not fray, delaminate, or shatter upon stripping.
Factory Warehouse & Palletized Stock
Secure warehouse storage in 50 and 75 sheet pallets with UV protection and heavy strapping.
Raw Material Compounding & Preparation
Proprietary polymer compounding maximizing stiffness, impact toughness, and wear resistance.
Wall Formwork Bracing & Lock System
Rigid locking against concrete hydrostatic pressure; zero adhesion due to hydrophobic facing.
Palletized Logistics & Staging Yard
Engineered pallet packaging with protective bottom boards suited for 40ft HC containers and trucks.
Precision Extrusion Die & Vacuum Calibrator
Multi-channel vacuum calibration technology holding thickness tolerance within ±0.3 mm.
Online Rigidity Testing & Quality Inspection
Batch verification of deflection limits, tensile strength, and surface smoothness.
Robotic Stacking & Vacuum Transfer
Gentle vacuum lifting preserving mirror-smooth concrete contact surfaces.
Factory Staging & Loading Prep
Direct transfer to loading bays ensuring rapid on-site delivery for contracted projects.
Export-Grade Protective Pallet Packaging
Edge corner guards, bottom sacrifice boards, and tensioned strapping built for overseas shipping.
Heavy-Duty Strapped & Protected Bundles
Anti-shift strapping layout preventing panel movement and edge compression on long routes.
High-Rise Column Formwork Application
Maintains dimensional stability over rapid cycling, producing consistent fair-faced concrete.
Raft Foundation & Retaining Wall Formwork
100% waterproof polymer boards unaffected by wet ground, mud, and water tables.
Integrated Column & Slab Formwork System
Easy jobsite cutting at column junctions with leak-free tight joints and crisp concrete corners.
Factory Campus & Manufacturing Complex
Extensive covered manufacturing facilities and open logistics yards for large-scale projects.
Continuous Sheet Forming Conveyor
Gradual cooling conveyor relieving internal polymer stresses for zero post-cure warping.
High-Precision Trimming & Dimensioning
Razor-clean edge profiles eliminating cement slurry leaks when joining panels on site.
Truck Dispatch & On-Site Delivery
Full capacity loads carrying 1,200 to 1,500 panels per standard semi-trailer truck.
100% Waterproof Cellular Honeycomb Cross-Section
Cellular polypropylene matrix that never absorbs water, swells, rots, or delaminates like timber.
ENGINEERING & QUALITY
Factory to Jobsite Engineering & Quality Assurance
SerPlywood plastic formwork panels are extruded from virgin polypropylene (PP) copolymer compound and structural impact modifiers under high-temperature multi-channel vacuum calibrators. The vertical honeycomb internal matrix provides exceptional flexural stiffness and delivers more than 60 pours without delamination or rot.
Every production batch is tested in accredited facilities for deflection resistance, tensile strength, and surface gloss. The non-porous face minimizes formwork release oil requirements, speeds up stripping cycles, and yields architectural fair-faced concrete with crisp corners.
Cellular Vertical Core
Honeycomb internal core resists concrete deflection while reducing board handling weight on site.
Mirror-Smooth Finish
Non-porous skin eliminates slurry sticking and yields pristine fair-faced concrete with zero post-plastering.
Export Logistics
Heavy-duty strapped pallet units configured for 40ft HC containers ensuring zero-damage deliveries globally.
Related Resources & Engineering Links
Frequently Asked Questions
Photo Gallery & Formwork FAQ
Frequently Asked Questions
Common questions regarding board selection, reuse cycles, technical parameters, and global delivery.
What is plastic plywood?
It is a widely used commercial term for polymer sheets used as concrete formwork facing. When evaluating the product, the polymer type (PP or PVC), internal cross-section, dimensions, and manufacturer instructions must be assessed together.
Is plastic-coated plywood completely plastic?
Not always. Some hybrid products have a timber/plywood core with a plastic film or overlay. The core material and the surface must be evaluated separately. SerPlywood provides homogeneous solid/cellular polymer boards.
What colors are plastic formwork boards manufactured in?
SerPlywood plastic formwork boards are standardly produced in White (Standard White). Upon project requirements, Custom Gray and Custom Black options can also be manufactured.
Is it suitable for fair-faced (exposed) architectural concrete?
Yes, its ultra-smooth, non-porous surface delivers superior exposed concrete finishes without requiring plastering. A representative on-site mock-up is recommended before full-scale deployment.
Can nails and screws be used on polymer formwork boards?
Yes, standard framing nails, screws, and formwork clamp fixings can be applied. The polymer structure grips fasteners securely and does not splinter, split, or delaminate after repeated fastening.
Is there an unconditional reuse warranty?
Because formwork lifespan heavily depends on site workmanship, crane handling, and stripping procedures, warranty scopes and technical terms are specified conditionally in formal quotation contracts.